IMACS progress report no. 41 B. Bigelow 7 Sept 2001 Project Status Currently scheduled tasks: Status: a) DSS drafting (Cleary) IP b) DSS fabrication (Kowal, Castillo) IP c) Filter server assy. (2) (Asa) done d) Field lens mechanics fab (Martinez & Turek) done e) Calibration system mech. des. (Hare) IP f) Collimator mechanics fab (M&T) done g) Coll. opto-mech assembly (Bigelow) IP h) Long camera fabrication (Martinez & Turek) done k) Principal Guider Camera fab (Storts) done l) Science Array controller fab (Burley) 95% compl. m) Short Camera drafting (Cleary) IP n) Filter procurement (Sutin) on sched. o) Grism procurement (Sutin) on sched. p) Motion control (MC) electr. design (Carr) 95% compl. q) MC fab. (Asa) 50% compl. r) Control software design (Birk) on sched. s) Instrument structure design (Gunnels) on sched. Project events in August: The field lens, polished and coated, was delivered OCIW. The field lens cell was completed by M&T and delivered to OCIW. A contract for AR coating of the long camera lenses, and two collimator lenses was let to Spectrum Thin Films. The coated lenses are due in mid-Sept. Latest construction images can be seen on the IMACS web site: http://www.ociw.edu/instrumentation/imacs Check out new images of: Collimator lens and cell assembly Field lens and cell complete at OCIW Optics (Sutin) 1) The field lens is here. We don't have correct drawings of the shipping fixture yet. We also do not have cleaning and handling directions for Sol-Gel coatings. We are supposed to have both. The coating is also slightly out of spec towards the blue. The coating is broad enough that this is not a major effect. 2) France goes on vacation in August, so not much has happened with REOSC. We are losing confidence in their ability to confirm to us that they have made the correct optic. They have been slow to communicate. 3) It is a good thing that Alan told me to nag Barr over the filters, because Barr seems to be out to lunch completely. I've some guy up in the hierarchy (he has a private line) trying to find out what happened to our filters. So far they seem to have ordered the glass. 4) Spectrum TF has not been able to get rid of the peaks in the blue with a real coating, even though the theoretical says that they should not be there. He has obtained a computer program which reverse-engineers applied coatings, and he intended to try it out on our coating materials. I never heard any positive results. We have given him a hard deadline to deliver the optics coated, peaks or not. 5) Center field guider slit mask: Max Levy cost $3000. I proposed making a cheesy version temporarily, and worrying about a nicer one later. 6) Gunn Filters: Still waiting for a moment when both Ian and I are in the same place and have time to discuss these. 7) The optical aspect of the Grisms are designed. Only the mechanical aspects remain. 8) S02 at TORC is almost finished. The figure is perfect, but the surface has some sleeks. The other lenses are in polish or ready for polish. They are making the last test plates and tooling. 9) Individual boxes for the filters are about $100 each. We decided to consider boxes that hold five or so at a time instead. 10) I wrote the Carnegie part of an NSF grant to put a Fabry-Perot/ tunable filter into IMACS. The subcontract part to Carnegie is about $57K. Electronics (Asa/Carr) Asa: Accomplished August: Filter Server 2: Assembly 99% complete. Center Field Guide Camera: Testing Complete. Electronics: Chassis #2 25% complete. To Accomplish in September: Filter Server 2: Complete, test, and crate. Electronics: Complete Chassis #2. Guide Cameras: Assemble Principle Guide Camera. Finish design of Shack translation and stop brackets. Dewar: Specify motor driver for focus motor, continue design of focus limits. Software (Birk/Clardy) Birk: I successfully tested the CF-guider and implemented control software in the engineering- and user-level GUIs. I spent some more time experimenting with the 'Comtrol' serial hub and really don't like it very much. David Murphy bought at similar product from 'Equinox'. I tested it and it behaves exactly as I expected from the other one too. We should talk about this when I come back from LCO. Finally PI answered my question about the problems with out piezo controller. Somebody helped me over the phone to adjust a couple of potentiometers to remove the vibrations on the detector mounting stage. For September I plan to test the 2nd filter server. But it may be late in the month since I will back at SBS on the 10th, Joe is on a leave from 9-5 through 9-15 and I will be on a vacation from 9-14- through 9-22. Anyway, I don't see any problem here because filter-server #2 should be an exact copy of #1. Detector Systems (Thomson/Burley) Ian was observing, reduced data, worked on debugging and repairing guide cameras, and took some time off. Greg was on vacation. He completed second generation signal processing card design, and designed an extender card for the science saddlebags. Jorge debugged and repaired guider cameras, worked on Magellan guider assembly, and assembled 10 PCI cards, 5 science power boards, and 5 science clock driver boards. He also worked on the profilometer software. Mechanics (Bigelow/Hare) Bigelow: In August: 1) Out of the office 8/6 - 8/27 2) Prepared to mount C02 lens in cell 3) Received revised mask cutter quotation from Laserdyne 4) Started design of modifications of SMS for CFG and long camera masks For September: 1) Assembly of collimator lenses and cells 2) Progress laser cutter order 3) Continue design of CFG and LCAM masks for SMS 4) Prepare for order of slit mask blanks 5) Continue support of structure design with Gunnels 6) Prepare for LCAM lens and cell assembly Hare: Current Work * Testing and minor rework of the Center Field Guider continues. * Assembly and testing of the Principal and Shack-Hartmann Guiders is underway. * Fabrication of Field Lens Ring Assembly is now complete. * Review of the design and drawing package for all sub-assemblies of the Disperser Server continues. * Continue to provide assistance with structure design issues as necessary. Future Work * Fabrication of the second shutter. * Assembly and testing of all guide cameras. * Continue revisions to solid models and part drawings of any subassembly as needed. * Design and build tooling to mount the Field Lens into its cell. * Review design of Disperser Server and continue work on the solid models. * Resume design work of the Calibration Unit. Fabrication (Kowal/Storts/Castillo/Ramirez) Kowal: August's Report: 1) All three guiders are complete minus small pick up work and one base plate. 2) Grating Tilt mechanism uprights are finished 3) Five extra grating cells have been made. 4) Grating Tilt mechanism base plates are in progress. Expectation's for September: 1) Shutter # 2 2) Final machining of tilt mechanism once the bearings are received. 3) Begin work on remainder of disperser server. 8) Other Business Next meeting: 10:15, 9/26/01